• Forced and Self Excited Vibrations
• Torque Spindle Dynamics
• Simulation of Stability Lobes, Cutting Forces, Torque and Power for all Types of Cutting Tools
• Control of the Dynamic Stability in Machine Tools
Milling Technology
• Calculation of Cutting Forces, Torque, Power and Stability Lobes for all Types of Milling Tools
• Reduction of Forced and Self excited Vibrations
• Differential Pitched Cutters Adopted for the Current Application
• Reduction of Thermal and Mechanical Initiated Cracks
• Optimization of the Cutting Edge Entry and Exit Regarding Fatigue and Burr Formation
• Chip Control and Chip Forming
• Optimization of Tool Paths and Engagement Arcs
Laboratory Work: planning, testing, measuring and evaluation of prototypes, current cutting tools and machine tools
• Forced Vibrations
• Stability Lobes
• Transfer Functions
• Toughness Behavior
• Fatigue
• Sound
• Chip form and Chip Control
• Probability Analysis
• Tool Life and Wear Pattern
Trouble Shooting
• Reducing Disturbing Vibrations
• Suppression of Vibrations when Milling in thin Walls
• Chipping on the Wiper Flat
• BUE on the Wiper Flat in Milling
• Devastating Surface Structures
• Accuracy and Precision in Hole Making
• Over Conditioned Fixturing
• Reduction of Disturbances
Difficult to Cut Materials: Cutting Forces, Strain, Stress, Residual Stress and Temperature in the Cutting Tool and in the Work Piece
• Aluminium Alloys
• Nickel Alloys
• Titanium
• Composites
Implementation of Machining Methods
• High Feed Milling
• High Feed Milling
• High Speed Machining
• Ramping
• Heel Milling
• Plunging
• Inclined Milling
• Turn Milling
• Helix Interpolation Milling
• High Feed Helix Interpolation Milling
Economy and Tool Management
• Tooling and Tool Selection
• Optimization and Selection of Tool Sets
• Predictable and Reliable Production
• Economical Tool Life and Cutting Data
• Cost optimization
• Organization and Leadership
• Recruitments
Education for Staff Members and Education Adapted for Managers and Project Managers
Scientific Work
• Scientific Methodology, Hypothesis-Thesis-Synthesis, Scientific Problem Definitions, Problem Analysis
Vibrations and Dynamic Stability
• Cutting Forces, Fourier-Transform, Transfer Function and it´s Consequences in a Response Perspective
• System Definition, System Analysis, System Knowledge and Boundary Conditions
• Mechanical circuit Theory, Mode Coupling, Stability Lobes, The Nyqvist criteria, Discrete Systems, Discrete Equivalent Systems
• Spindle Dynamics, Definition of “degree of freedom” and "number of masses"
• FEM Contra Discrete Equivalent Systems with fewer Degrees of Freedom, How to Deal with non Linear Systems Regarding Machine Tools Vibrations
• Dynamic Stability in Machine Tools, Control of the Dynamic Stability in Machine Tools, How to Utilize the Dynamic Stability of Machine Tools in an Optimal way
• Dynamic Stability in Machine Tools from a Cutting Tool Perspective Regarding Design
• Dynamic Stability, Influence on the Cutting Tools Specification of Demand
Milling Technology
• Mechanics regarding the Insert Technology, Precision in the assembly, Tool life regarding plasticization and fatigue in the assembly
• Calculation of Cutting Forces, Torque and Power
• Forced and Self excited Vibrations, Stability Lobes and Differential Pitched Cutters
• Crack Propagation, Initiated by Thermal and Mechanical Load
• Fatigue Emanating from the Entry and The Exit
• Burr Generation
• Optimization of the Engagement Arc
• Chip Control and Chip Forming
• Milling in Castings, Forgings and Sheet Metal with thin Walls and how this Influence the Milling Tool Design and Machining Methodology
• Optimization of Tool Paths
• Analysis of Current Milling Cutter Designs
Laboratory Work: planning, testing, measuring and evaluation Regarding Metal Cutting
• Forced Vibrations
• Stability Lobes
• Transfer Functions
• Toughness Behavior
• Fatigue
• Sound
• Chip form and Chip Control
• Probability Analysis
• Tool Life and Wear Pattern
Trouble Shooting
• Reducing Disturbing Vibrations
• Suppression of Vibrations when Milling in thin Walls
• Chipping on the Wiper Flat
• BUE on the Wiper Flat in Milling
• Devastating Surface Structures
• Accuracy and Precision in Hole Making
• Over Conditioned Fixturing
• Reduction of Disturbances
Difficult to Cut Materials: Cutting Forces, Strain, Stress, Residual Stress and Temperature in the Cutting Tool and in the Work Piece
• Aluminium Alloys
• Nickel Alloys
• Titanium
• Composites
Implementation of Machining Methods
• High Feed Milling
• High Speed Machining
• Ramping
• Heel Milling
• Plunging
• Inclined Milling
• Turn Milling
• Helix Interpolation Milling
• High Feed Helix Interpolation Milling
Economy and Tool Management
• Tooling and Tool Selection
• Optimization and Selection of Tool Sets
• Predictable and Reliable Production
• Economical Tool Life and Cutting Data
• Cost optimization
• Organization and Leadership
• Recruitments
Predictable Tool Life:
Simulation:
